Baja Steering System
I used SolidWorks to design the steering system.
One way I improved the previous year's design was redesigning the steering column tabs to allow for adjustability in steering wheel position.
As steering team lead, I was responsible for designing and manufacturing all steering components, including the steering wheel, steering column, rack and pinion, rack and pinion length extenders, and the rack and pinion mounting tab.
Once I finished designing the steering system, I added it to our full car assembly and worked with the suspension team lead to ensure that my rack and pinion extenders matched his suspension geometry.
Next, I manufactured all steering components except for the rack and pinion, universal joint, and steering wheel, which were ordered online. Pictured here are the rack and pinion extenders, which required use of a waterjet and mill.
Finally, I assembled the steering system on the car, applied spray paint for aesthetics, and headed to Tennessee for the competition.
I used SolidWorks and a laser cutter to create jigs that ensured all tabs were properly welded on the car's frame.